1. Introduction
Jh-350-C surfing-welding machine is mainly composed of X and Y
automatic shafts, walking trolley, X and Y axis track, wire feeder,
welding gun, control system, welding power, circulating cooling
water tank, remote control device and other components.
1. X-axis and Y-axis automatic walking trolley: The shell of the
automatic walking trolley along the X and Y axes is made of
high-strength aluminum alloy die-casting technology, which is
durable, portable and light. Internally installed Japan SAMSR MOTOR
stepper motor control, SAMSR MOTOR series motor is SAMSR company's
motor, with rapid response, accurate positioning, is widely used on
robots.
2. X-axis and Y-axis travel track: It is die-casted from
high-strength aluminum alloy. The track consists of aluminum alloy
body and rack and guide rail. The rack and guide rail are embedded
in the aluminum alloy body. Each aluminum alloy track is 4m long,
and the user can configure X to 4 meters according to the actual
use. The length of the Y-axis guide is 1 meter.
3. Wire feeder: It adopts stepping motor and precision reducer to
drive four wire feed wheels at the same time. The wire feed wheel
has toothed flowers and good wear resistance. It is especially
suitable for 1.6mm-3.2mm flux cored wire. The wire is stable,
durable and so on. The wire inlet is equipped with a 5-wheel
straightener to ensure the welding quality of the straight wire.
4. Welding torch: Because long-term high-current welding will
inevitably lead to heat generation of the welding torch, affecting
the electrical conductivity and welding quality, the special
welding torch equipped with JH-350-C type surfacing machine adopts
double-circulating water cooling system to maintain the lower
temperature of the welding torch, so that the welding process
Continuously stable. With the unique welding gun angle adjustment
device, the angle of the welding gun can be adjusted arbitrarily,
and the all-round welding of the pressing roller can be easily
realized.
5. Control system: TECO's AP series PLC and stepper motor are used
to achieve precise positioning and intelligent control. The
equipment has been highly praised by the market for its stability,
reliability, rich functions and high degree of automation. With the
special automatic welding procedure, it has the advantages of
simple operation and high intelligence.
6. Wireless remote control device: All control functions are
concentrated on the remote control device, integrating X/Y axis
movement, wire feeder operation, engineering teaching, welding
control and other functions, which is very convenient to use. And
an emergency stop button is provided to provide security.
2. Technical Parameter
| Maximum clamping length | 1200mm |
| Maximum loading diameter | 400mm |
| Maximum load | 1500kg |
| Welding swing width | 5-80mm |
| Welding swing speed | 0.1-3.5M/min |
| Rotation speed | 0.05-0.3r/min |
| Welding voltage | 0-45V |
| Welding Current | 300-750A
|
ADVANTAGES OF HARDFACING TECHNOLOGIES
Prolongs the life of parts and increases efficiency
Reduces equipment downtime as it keeps equipment longer working.
Productivity and profitability is increased
Reduction of spare parts inventory.
Resurfaced parts will help to reduce stocks of new parts normally
required for emergency and general replacement
Reduced power (energy) consumption.
